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Asset Integrity Management

Asset Integrity Management (AIM) is the preservation of asset integrity at an anticipated level. Monitoring and Testing activities • NDT • Integrity Assessment based on inspection and monitoring results . AIM seeks to maintain the asset in a fit-for-service condition while extending its remaining life in the most reliable. Risk Assessment and AIM Planning Inspection. Intervention and Repairs activities.. Design Construction Commission Operations Modification Decommission AIM Concept in the Lifecycle of an offshore Asset •Threat Identification. Monitoring and Testing Mitigation. Intervention.  Asset Integrity can be defined as the ability of an asset to perform its required function effectively whilst safeguarding life and the environment . . Repair and Replacement Integrity Assessment • Detailed planning and performance of Inspection (external and internal). • Performance of needed Mitigation.+ 2 ASSET INTEGRITY MANAGEMENT  Asset integrity Management (AIM) in the oil and gas industry is a complex process which encompasses all the phases of an asset lifecycle from design to decommissioning and all these stages must focus on integrity. •Long Term and Short Term Inspection Planning •CRA. •Risk Assessments. RBI. safe and cost effective manner..

+ 3 LIFETECH ENGINEERING SERVICES LifeTech consists of a team of highly skilled and knowledgeable multidiscipline professionals who provides Engineering and Asset Integrity Management services to the Oil & Gas industry. UK. LifeTech is able to supply skilled and experienced personnel on temporary basis for projects. Software Developement Risk-Based Inspection (RBI) Fitness for Service (FFS) Inspection Planning Life Extension LifeTech Engineering Services Training Corrosion Risk Assessment Cathodic Protection Remaining Life Assessment Reliability Centered Maintenance (RCM) Corrosion Management Failure Investigation Materials Selection . Norway and Middle East. also using the new global communication facilities. it might be possible to carry out projects for our clients based throughout the globe from our headquarters in Aberdeen. mainly in the UK. In conjunction with our partners in different countries. we provide innovative and cost-effective products and solutions for our clients.

LifeTech is able to implement RBI projects to: Reduce Risks Minimize Shutdowns Maximize Shutdown Intervals Our RBI methodology provides the Reduce/Prevent Leaks basis for making informed decisions Reduce Costs including Insurance on inspection frequency. perhaps on loss of containment of pressurized through a revised inspection plan. identified as having lower risk. be concentrated in a relatively small percent of the equipment items. due cost of the increased inspection effort to material deterioration. • • • • • 4 . These risks may be offset by reducing excessive are managed primarily through inspection efforts in the areas equipment inspection. The equipment in processing facilities. In most processing plants. a • Focus Resources and Budget on High large percent of the total unit risk will Risk Items. LifeTech’s RBI methodology can be used to manage the overall risk of a plant by focusing inspection efforts on the process equipment with the highest risk.+ RISK-BASED INSPECTION (RBI) RBI is a risk assessment and These potential high-risk components management process that is focused may require greater attention. and the most suitable type • Maximize Equipment Availability of NDE. the extent of Costs inspection.

 Storage Tanks. and. NORSOK and ASME standards which identifies applicable damage mechanisms.  Pressure Relief Devices (PRDs). and.  Subsea Jacket.  Rotary Equipment.  RBLX  TM covers the following equipment:  Pressure Vessels.  Pipework.+ 5 RBLXTM SOFTWARE  RBLXTM is a fully quantitative RBI software suit based on the API. determine damage susceptibilities. estimate current and future risks and recommends optimum inspection plans. The following modules will be added to RBLXTM in near future:  Topside Structures. calculates corrosion rates.  Flexible Risers and Flow lines. . DNV.  Heat Exchangers.  Subsea and Land Based Pipelines.

+ 6 RBLXTM CAPABILITIES  Risk-Based Inspection (RBI) RBLXTM will be used in implementing the RBI projects.  RBI Corrosion Risk Assessment RBLXTM is able to identify the applicable damage mechanisms and quantify several corrosion and degradation mechanisms. Life Extension CRA .  Remaining Life Assessment RBLXTM can be used in assessing the remaining life of the asset.  Life Extension Remaining Life Assessment RBLXTM Using RBLXTM the future risks can be predicted and a documented Life Extension process will be implemented.

LifeTech has developed a detailed methodology based on API.+LIFE EXTENSION 7 The oil and gas operators around the world experience that their assets reach the original design life while there is still a need to operate the systems for more years. DNV.  Mechanisms such as corrosion and fatigue or random.  Mechanical damages (e. and. NORSOK and ISO standards to complete a full life extension project cycle. End of Life Extension Period Design Life Risk of Failure Maximum Tolerable Risk Life Extension Periodic Project Inspections Company Tolerable Risk Time in Service Life Extension Period . As assets age. time dependent degradation. the operators have several new challenges to consider when required to operate beyond the design life such as:  Changes in integrity. third party damages).g. e.g.

Corrosion management is not just about sending NDT technicians on the site and painting pipework. corrosion mitigation. Effective management of corrosion control and monitoring activities are key elements of Asset Integrity Management. Integrity & Corrosion Issues No leaks or emissions 20% annual reductions Reduce/elimivate emissions Clear Policies & Objectives Assess skills and competence Define roles & responsibilities Ensure co-operation & communication Organisational Structure & Responsibilities Identify hazards & assess risks Agree targets.+CORROSION MANAGEMENT SYSTEM (CMS) Corrosion Management System (CMS) is involved in a range of activities including corrosion prevention. Inspection. corrosion monitoring and inspection. Corrosion management is a cross-discipline activity (Technical & Non-Technical). Roles and Responsibilities. Corrosion Awareness. Monitoring. Procedures & Implementation Proactive measurement using regular checks to show controls are working Reactive measurement identifies why performance was substandard Review activities & trends Check for compliance Learn from experience & make changes Getting it Right Reports used to achieve improvements Reviews used to provide correction Measure Performance Yes Review of Data & Performance No Meeting the control criteria? Independent Audit 8 . LifeTech Engineering has developed a detailed corrosion management strategy based on HSE UK Corrosion Management document-OTO 2001/044-including the following main activities:  Corrosion Risk Assessment  Corrosion Control Programme  Implementation of the Corrosion Control Program (Mitigation. processes & systems Set standards for measuring performance Planning. Data Management and Material Degradation Reporting)  Performance Assessment  Design/New Projects/Equipment Changes  Experience and Lessons Learned Health & Safety. Repairs.

 Maintaining a flow of information between parties.  Corrosion risk assessment will also act as a tool to identify any weaknesses in the existing corrosion control programme and prompt the risk reducing actions.  Corrosion Risk Assessment (CRA). 9 .  Improving corrosion control. and.+CORROSION RISK ASSESSMENT (CRA)  Corrosion is the main reason for conducting technical inspections.  The output of a Corrosion Risk Assessment will feed into the Risk Based Inspection and Corrosion Management systems  The Corrosion Management system will be used to mitigate or control corrosion by:  Monitoring corrosion control performance. which may be embedded within the Risk Based Inspection is the process of identifying and quantifying the possible risks due to corrosion.  Identifying and resolving corrosion management issues.  The purpose of the corrosion risk assessment is to identify and prioritise the effect of various material degradation mechanisms on the asset.

A typical FFS assessment may involve several engineering disciplines. The outcome of a fitness-for-service assessment is a decision to run as is. The equipment or system in question may contains flaws or other damage. which can be used to set future inspection intervals and to budget for capital expenditures when existing equipment is to be retired. alter. re-rate. 10 . or retire the equipment. A remaining life analysis may also be performed as part of the assessment.+FITNESS FOR SERVICE (FFS) ASSESSMENT Fitness-for-service (FFS) assessment is a multi-disciplinary approach to determine whether equipment Is fit for continued service. repair. or may be subjected to more severe operating conditions than anticipated by the original design. An experienced LifeTech Engineer takes the lead role in performing the assessment. and it requires collecting data from a number of sources. he will rely on other LifeTech Engineers to provide crucial data and expertise.

LifeTech uses a Risk Based approach for RCM Methodology which includes the following steps:  Screening  Failure Mode and Effect Analysis (FMEA)  Risk evaluation  Strategy development 11 . RCM incorporates decision logic to ascertain the safety and operational consequences of failures and identifies the mechanisms responsible for those failures”. and asset protection  Phase 2: specify the requisite PM tasks for the equipment identified in phase 1. It is the best known proven method for developing a preventive maintenance (PM) program for any type of plant or facility.  The Three Phases of an RCM Based Preventive Maintenance Program:   Phase 1: identify equipment important to plant safety.  “RCM is defined as a set of tasks generated on the basis of a systematic evaluation that are used to develop or optimize a maintenance program.  Phase 3: properly execute the tasks specified in phase 2. generation (or production).+RELIABILITY CENTERED MAINTENANCE (RCM)  RCM is a common sense approach for achieving reliability.

almost all integrity related subjects.  Introduction to the 2nd Edition of API RP 581 The followings include some more  Risk Determination & Inspection information about the Risk-Based Planning Inspection (RBI) training course:  Assessing Damage Mechanisms & Probability of Failure Course Title: Theory and practice  Assessing Consequences of based on API 580.  Reassessment & Updating  Become familiar with the RBI  Worked Examples standards.  Reliability Centered Maintenance (RCM). Understanding and Managing Risk Drivers  Key Benefits Of Attending:  Risk-Based Inspection Planning  Understand the RBI concepts. and. and.  RBLX software training  Understand the benefits of implementing the RBI projects.  Introduction to API RP 580  Life Extension.+ TRAINING LifeTech has experienced trainers in  Plan the successful RBI projects.  Be able to manage the RBI projects.  Course contents:  Fitness For Service (FFS).  Overview of Risk-Based Inspection Principles  Corrosion Management System (CMS). 12 . including:  Be able to work on the RBI  Risk Based Inspection (RBI). projects. API 581 and ASME Failure PCC-3  Identifying.

uk 13 .+ GLOBAL INVITE Grow Your Network We are now looking for business partners for our product (RBLXTM) and implementing AIM related projects worldwide. If you are interested please contact us at:

Gole 14 . (UK) Address: 3rd Floor. Tehran  Email: No 13.lteng. Rameen Jonobi Ave. AB11 7LH   Phone: +44 (0) 8000868862  Mobile:+44 (0) 7787076348  Email: info@lteng. Riverside Drive LifeTech Engineering (IRAN) Address: Sherkate Mohandesi Salamat Tajhize Daryaye Shomal. (NORWAY) Address: Nyman Sveien 42 4014 Stavanger   Email: Norway@lteng.+CONTACT DETAILS  Headquarter: LifeTech Engineering LifeTech Engineering Services Arya Riverside RBLXTM Website: LifeTech Engineering Website: www.